讯宜捷签约好友轮胎有限公司

一(yi)、需求分(fen)析

现今轮胎(tai)行业在(zai)发(fa)生(sheng)着巨大的(de)变化(hua)，新的(de)轮胎企业如雨后春笋般在(zai)国(guo)内(nei)建立(li)，外来轮胎企业通过合资和并购大批涌入国内(nei)(nei)市场(chang)，这使得轮(lun)胎(tai)市场(chang)的(de)竞争日趋激烈。随 着国家轮(lun)胎(tai)产业政策的(de)逐步推行，轮(lun)胎(tai)行业的(de)“召回制度”也在逐渐实施(shi)，国内(nei)(nei)轮(lun)胎(tai)销(xiao)售市场(chang)越(yue)来越(yue)规范，这对轮(lun)胎(tai)企业产品的(de)生产、销(xiao)售、物流和理赔等环(huan)节的(de)业 务(wu)与(yu)管理工作提出了(le)更高的(de)要求(qiu)。

条码(ma)管理系统(tong)主要(yao)关注以下几方面(mian)的(de)内容：

1)   对(dui)轮胎从(cong)成型、硫化到质检、入库、出库、理赔等生命周期全过(guo)程跟踪管理；

2)   对理赔过程中(zhong)的异常情况(kuang)(kuang)，包括异地(di)理赔、重复理赔和假(jia)胎(tai)理赔等情况(kuang)(kuang)的控(kong)制；

3)   对市场反应速(su)度和(he)客户(hu)需(xu)求满足程度的管(guan)理(li)；

4)   对于“召回制度”有可(ke)能对企业造成的(de)经济损(sun)失的(de)管控(kong)。

轮(lun)(lun)胎(tai)生(sheng)产企业(ye)(ye)主要关注轮(lun)(lun)胎(tai)自成(cheng)(cheng)型、硫化生(sheng)产到质检、入(ru)库(ku)、出(chu)库(ku)等工序全过程跟踪管(guan)理(li)，并(bing)对全钢(gang)(gang)/半钢(gang)(gang)胎(tai)理(li)赔提供(gong)有(you)力的生(sheng)产质检出(chu)库(ku)数(shu)据支(zhi)撑。在管(guan)理(li)系(xi)统(tong)实 施后，企业(ye)(ye)将(jiang)轻松的掌(zhang)控全钢(gang)(gang)/半钢(gang)(gang)轮(lun)(lun)胎(tai)从(cong)自成(cheng)(cheng)型至仓库(ku)的每(mei)一(yi)(yi)个环节，每(mei)一(yi)(yi)步(bu)操作都(dou)有(you)据可查，满(man)足(zu)生(sheng)产、质检、仓储、销售各部门所需的数(shu)据记(ji)录(lu)及统(tong)计分析要求。

二(er)、总体解决方(fang)案

信(xin)息(xi)(xi)化(hua)(hua)架构(gou)是(shi)以(yi)条码系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)为核心，各(ge)生(sheng)产(chan)车间(jian)的(de)(de)(de)(de)基(ji)础(chu)信(xin)息(xi)(xi)数(shu)据(ju)来(lai)源于条码的(de)(de)(de)(de)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)，采集的(de)(de)(de)(de)生(sheng)产(chan)过程数(shu)据(ju)由(you)生(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)反(fan)馈给管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)，使得管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)能够对(dui)全厂(chang)所 有车间(jian)所有机台进行统(tong)(tong)(tong)(tong)(tong)一(yi)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)。各(ge)仓库(ku)(ku)发生(sheng)的(de)(de)(de)(de)出入库(ku)(ku)业(ye)务指(zhi)令来(lai)源于管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)，仓库(ku)(ku)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)人员负(fu)责记录(lu)每笔业(ye)务的(de)(de)(de)(de)明细信(xin)息(xi)(xi)、管(guan)(guan)(guan)理(li)(li)(li)(li)(li)本仓库(ku)(ku)的(de)(de)(de)(de)库(ku)(ku)存信(xin)息(xi)(xi)，系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)实(shi)(shi)现出入 库(ku)(ku)汇总信(xin)息(xi)(xi)与(yu)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)的(de)(de)(de)(de)实(shi)(shi)时交互。理(li)(li)(li)(li)(li)赔(pei)政(zheng)策(ce)由(you)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)的(de)(de)(de)(de)三包理(li)(li)(li)(li)(li)赔(pei)模块(kuai)支(zhi)撑(cheng)，理(li)(li)(li)(li)(li)赔(pei)的(de)(de)(de)(de)历史追溯数(shu)据(ju)来(lai)源于硫化(hua)(hua)、质检工序的(de)(de)(de)(de)生(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)和仓储系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)，理(li)(li)(li)(li)(li)赔(pei)的(de)(de)(de)(de)业(ye)务处理(li)(li)(li)(li)(li) 根据(ju)历史数(shu)据(ju)及理(li)(li)(li)(li)(li)赔(pei)标准开展。以(yi)生(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)和管(guan)(guan)(guan)理(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)中的(de)(de)(de)(de)销售(shou)、物(wu)流、三包理(li)(li)(li)(li)(li)赔(pei)数(shu)据(ju)为基(ji)础(chu)，为企业(ye)决(jue)策(ce)层搭建起具有商业(ye)智(zhi)能的(de)(de)(de)(de)综(zong)合信(xin)息(xi)(xi)决(jue)策(ce)支(zhi)持(chi)平台，最终以(yi) 条码信(xin)息(xi)(xi)为载体，通(tong)过轮胎条码系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)中的(de)(de)(de)(de)成型生(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)、硫化(hua)(hua)生(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)、成品质检系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)、仓储物(wu)流系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)、三包理(li)(li)(li)(li)(li)赔(pei)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)和决(jue)策(ce)支(zhi)持(chi)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)等模块(kuai)，搭建企业(ye)整体IT信(xin) 息(xi)(xi)架构(gou)，实(shi)(shi)现公司(si)物(wu)流、信(xin)息(xi)(xi)流、资金流的(de)(de)(de)(de)统(tong)(tong)(tong)(tong)(tong)一(yi)管(guan)(guan)(guan)理(li)(li)(li)(li)(li)。

条码系统(tong)(tong)解(jie)决方案主要包括成型(xing)生产系统(tong)(tong)、硫化(hua)生产系统(tong)(tong)、成品质(zhi)检(jian)系统(tong)(tong)、仓(cang)储物(wu)流(liu)系统(tong)、三包理赔(pei)系统(tong)、决策支持系统(tong)。成(cheng)型生产(chan)系统(tong)、硫化(hua)生产(chan)系统(tong)及成(cheng)品质检(jian)系统(tong)主要通过条码(ma)枪(qiang)扫(sao)描来采集生产(chan)现(xian)场的规格信息(xi)和质检过程(cheng)中的品级信息(xi)，同时执行来自管理系(xi)统(tong)的(de)作业(ye)指令；仓储物流系(xi)(xi)统(tong)主(zhu)要处理出入库(ku)信(xin)(xin)息的(de)记(ji)录和(he)统(tong)计；三包理赔(pei)系(xi)(xi)统(tong)主(zhu)要对理赔(pei)业(ye)务进行(xing)处理、记(ji)录和(he)分(fen)析(xi)，为理赔(pei)业(ye)务的(de)开(kai)展提(ti)供(gong)完整的(de)信(xin)(xin)息支(zhi)持；决 策(ce)(ce)支(zhi)持系(xi)(xi)统(tong)是通过整合(he)系(xi)(xi)统(tong)内部现有的(de)各种(zhong)(zhong)信(xin)(xin)息资(zi)源(yuan)，对各种(zhong)(zhong)不同信(xin)(xin)息源(yuan)传递来(lai)的(de)数据进行(xing)多维(wei)综合(he)分(fen)析(xi)，为企业(ye)的(de)经营管(guan)理决策(ce)(ce)提(ti)供(gong)定量信(xin)(xin)息支(zhi)持。

三、业(ye)务目标分析(xi)

条码系(xi)(xi)统将(jiang)在(zai)终(zhong)端生(sheng)产系(xi)(xi)统、上层管(guan)理系(xi)(xi)统、企业网(wang)络(luo)及条形码标(biao)签(qian)等(deng)的支(zhi)持(chi)下(xia)实(shi)现如下(xia)目标(biao)：

1)   实现对(dui)经销(xiao)商(shang)销(xiao)售(shou)环节(jie)的控制，防止轮胎在(zai)销(xiao)售(shou)环节(jie)上(shang)的“窜货(huo)”现象(xiang)；

2)   防(fang)止(zhi)理(li)赔胎重复理(li)赔现象的发生(sheng)；

3)   防止(zhi)假(jia)冒胎(tai)和翻(fan)新胎(tai)情况的发生(sheng)；

4)   保证(zheng)各(ge)环节上采集信息的匹(pi)配验证(zheng)（比如轮胎(tai)规(gui)格，轮胎(tai)品级等），解决由(you)于(yu)人工记录导(dao)致的不及(ji)时、不正确等问题(ti)，提(ti)高各(ge)环节的作业(ye)效率和(he)质量；

5)   产品(pin)实际库龄分(fen)析，控制先入(ru)先出(chu)；

6)   实现轮胎(tai)生产过(guo)(guo)程、物流过(guo)(guo)程、理赔(pei)过(guo)(guo)程等的全(quan)面质(zhi)量跟踪(zong)管(guan)理；

7)   解决成型、硫化(hua)、质检(jian)、入库(ku)、出库(ku)等业(ye)务环节上数(shu)据的实时准确采集，达到现场无纸化(hua)作业(ye)的目的；

8)   实现基(ji)于工序与(yu)机台(tai)等层面的绩(ji)效考核(he)管理；

9)   实现轮(lun)胎(tai)物流、轮(lun)胎(tai)产量(liang)和(he)质量(liang)等环节(jie) KPI的(de)多维分析，为企业高层的(de)决策(ce)提供定(ding)量(liang)分析；

10)   通过可扩展的(de)接(jie)口定(ding)义实现企(qi)业(ye)内(nei)各信息(xi)系统的(de)无缝(feng)连接(jie)。