讯宜捷与好友轮胎公司再合作

一、需求分析

现今轮(lun)胎行(xing)业(ye)(ye)在发(fa)生着巨(ju)大(da)的(de)(de)变化(hua)，新的(de)(de)轮胎(tai)(tai)企业(ye)(ye)如雨(yu)后(hou)春(chun)笋般在国内(nei)建立(li)，外来(lai)轮胎(tai)(tai)企业(ye)(ye)通过合(he)资和(he)并购大(da)批涌入国(guo)(guo)内市场，这使得轮(lun)(lun)(lun)胎(tai)市场的(de)竞(jing)争日趋激(ji)烈(lie)。随(sui) 着国(guo)(guo)家(jia)轮(lun)(lun)(lun)胎(tai)产(chan)业(ye)政策的(de)逐(zhu)步推行(xing)，轮(lun)(lun)(lun)胎(tai)行(xing)业(ye)的(de)“召回制度”也在逐(zhu)渐(jian)实(shi)施，国(guo)(guo)内轮(lun)(lun)(lun)胎(tai)销售市场越(yue)来越(yue)规范，这对轮(lun)(lun)(lun)胎(tai)企(qi)业(ye)产(chan)品的(de)生产(chan)、销售、物流和理赔(pei)等环节的(de)业(ye) 务(wu)与(yu)管理工作提(ti)出了更高的(de)要(yao)求。

条码(ma)管理(li)系(xi)统主要关注以下几(ji)方面的内容：

1)   对轮胎从成型(xing)、硫(liu)化到(dao)质检、入库、出库、理赔等(deng)生(sheng)命周(zhou)期全过程(cheng)跟踪管理；

2)   对理(li)赔过(guo)程中(zhong)的异常(chang)情(qing)况，包括异地理(li)赔、重复理(li)赔和假(jia)胎理(li)赔等情(qing)况的控制；

3)   对市场反应速度(du)和客户需求满(man)足程(cheng)度(du)的管理；

4)   对于“召(zhao)回(hui)制度”有可能对企业造成的(de)经济损失(shi)的(de)管控。

轮(lun)胎生(sheng)(sheng)产(chan)企业(ye)主(zhu)要关注轮(lun)胎自成型(xing)、硫化生(sheng)(sheng)产(chan)到质检(jian)、入(ru)库(ku)(ku)、出库(ku)(ku)等工序全过程跟(gen)踪(zong)管(guan)理，并对全钢/半(ban)钢胎理赔提(ti)供有力的生(sheng)(sheng)产(chan)质检(jian)出库(ku)(ku)数(shu)据(ju)支撑。在管(guan)理系统实 施后，企业(ye)将轻(qing)松的掌(zhang)控(kong)全钢/半(ban)钢轮(lun)胎从自成型(xing)至(zhi)仓库(ku)(ku)的每一个环节，每一步操作都有据(ju)可(ke)查，满足生(sheng)(sheng)产(chan)、质检(jian)、仓储、销售各部门所需(xu)的数(shu)据(ju)记录及统计分(fen)析要求。

二、总体解决(jue)方案

信(xin)息(xi)(xi)化架(jia)(jia)构(gou)是以条(tiao)码(ma)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)为核心，各生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)车间(jian)的(de)基础(chu)信(xin)息(xi)(xi)数(shu)(shu)据(ju)来(lai)(lai)源(yuan)于条(tiao)码(ma)的(de)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)，采集(ji)的(de)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)过(guo)程数(shu)(shu)据(ju)由(you)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)反馈(kui)给管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)，使得管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)能够对全(quan)厂所(suo) 有车间(jian)所(suo)有机台(tai)进(jin)行统(tong)(tong)(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)。各仓(cang)库(ku)发生(sheng)(sheng)(sheng)(sheng)的(de)出入(ru)库(ku)业(ye)务指令来(lai)(lai)源(yuan)于管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)，仓(cang)库(ku)管(guan)(guan)理(li)(li)(li)人员负责记录每笔业(ye)务的(de)明(ming)细信(xin)息(xi)(xi)、管(guan)(guan)理(li)(li)(li)本仓(cang)库(ku)的(de)库(ku)存信(xin)息(xi)(xi)，系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)实(shi)(shi)现出入(ru) 库(ku)汇(hui)总(zong)信(xin)息(xi)(xi)与管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)的(de)实(shi)(shi)时(shi)交互。理(li)(li)(li)赔(pei)(pei)(pei)政策(ce)由(you)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)的(de)三(san)包(bao)理(li)(li)(li)赔(pei)(pei)(pei)模(mo)块支(zhi)撑，理(li)(li)(li)赔(pei)(pei)(pei)的(de)历史追(zhui)溯(su)数(shu)(shu)据(ju)来(lai)(lai)源(yuan)于硫(liu)化、质(zhi)检工序的(de)生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)和仓(cang)储(chu)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)，理(li)(li)(li)赔(pei)(pei)(pei)的(de)业(ye)务处理(li)(li)(li) 根据(ju)历史数(shu)(shu)据(ju)及理(li)(li)(li)赔(pei)(pei)(pei)标准开展(zhan)。以生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)和管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)的(de)销(xiao)售、物流、三(san)包(bao)理(li)(li)(li)赔(pei)(pei)(pei)数(shu)(shu)据(ju)为基础(chu)，为企业(ye)决(jue)策(ce)层搭建(jian)起具(ju)有商业(ye)智能的(de)综合信(xin)息(xi)(xi)决(jue)策(ce)支(zhi)持平台(tai)，最终以 条(tiao)码(ma)信(xin)息(xi)(xi)为载体，通过(guo)轮胎条(tiao)码(ma)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)的(de)成型生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)、硫(liu)化生(sheng)(sheng)(sheng)(sheng)产(chan)(chan)(chan)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)、成品(pin)质(zhi)检系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)、仓(cang)储(chu)物流系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)、三(san)包(bao)理(li)(li)(li)赔(pei)(pei)(pei)系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)和决(jue)策(ce)支(zhi)持系(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)等(deng)模(mo)块，搭建(jian)企业(ye)整体IT信(xin) 息(xi)(xi)架(jia)(jia)构(gou)，实(shi)(shi)现公司物流、信(xin)息(xi)(xi)流、资金(jin)流的(de)统(tong)(tong)(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)。

条码(ma)系统解决方案主(zhu)要包(bao)括(kuo)成型生产(chan)系统、硫化生产(chan)系统、成品质检(jian)系统、仓储物流系(xi)统、三包理赔(pei)系(xi)统、决策支持系(xi)统。成型生(sheng)产(chan)(chan)系(xi)统、硫化(hua)生(sheng)产(chan)(chan)系(xi)统及(ji)成品质检系(xi)统主要通过条码枪(qiang)扫描来采(cai)集(ji)生产现场(chang)的(de)规(gui)格(ge)信息和质检(jian)过程(cheng)中的(de)品级信息，同时执(zhi)行来自管理系统(tong)的(de)作业指令；仓储(chu)物流系统(tong)主(zhu)要处(chu)(chu)理(li)出(chu)入库信(xin)息(xi)的(de)记录(lu)和统(tong)计；三(san)包理(li)赔(pei)系统(tong)主(zhu)要对理(li)赔(pei)业务进(jin)行处(chu)(chu)理(li)、记录(lu)和分析(xi)，为理(li)赔(pei)业务的(de)开展(zhan)提供完整的(de)信(xin)息(xi)支(zhi)(zhi)持；决(jue) 策支(zhi)(zhi)持系统(tong)是通(tong)过整合系统(tong)内部现有的(de)各种(zhong)信(xin)息(xi)资源(yuan)，对各种(zhong)不(bu)同信(xin)息(xi)源(yuan)传递来的(de)数据进(jin)行多维综(zong)合分析(xi)，为企(qi)业的(de)经营管理(li)决(jue)策提供定量信(xin)息(xi)支(zhi)(zhi)持。

三、业务目(mu)标分析(xi)

条码系统(tong)将在终(zhong)端生产(chan)系统(tong)、上层管理系统(tong)、企业(ye)网(wang)络及条形(xing)码标签等的(de)支持下实(shi)现如下目标：

1)   实现对(dui)经销(xiao)商销(xiao)售环(huan)节的(de)控制，防(fang)止轮(lun)胎在(zai)销(xiao)售环(huan)节上(shang)的(de)“窜货”现象；

2)   防止理(li)赔(pei)胎重(zhong)复理(li)赔(pei)现象的发生；

3)   防止假冒胎和(he)翻(fan)新胎情(qing)况的发生；

4)   保证各环节上(shang)采(cai)集信息的(de)匹配验(yan)证（比如轮胎规(gui)格，轮胎品级等），解决由于人工记录导致的(de)不及时、不正确(que)等问题(ti)，提高各环节的(de)作业效率和(he)质量(liang)；

5)   产品(pin)实际库(ku)龄分(fen)析(xi)，控制先入先出(chu)；

6)   实现轮(lun)胎生产(chan)过(guo)(guo)程、物流过(guo)(guo)程、理赔过(guo)(guo)程等的(de)全(quan)面质量跟踪管理；

7)   解决(jue)成(cheng)型、硫化(hua)、质检、入库、出库等业务环节上数据的实时准确(que)采集，达到现场无纸化(hua)作业的目的；

8)   实(shi)现基(ji)于(yu)工序与机(ji)台等(deng)层面的绩(ji)效考核管理(li)；

9)   实现轮胎物流、轮胎产量(liang)和质(zhi)量(liang)等环(huan)节 KPI的多(duo)维分析(xi)，为企业高层的决策提供定量(liang)分析(xi)；

10)   通过(guo)可扩(kuo)展(zhan)的接(jie)口定义实现企业(ye)内各信息系统的无缝连接(jie)。