讯宜捷签约好友轮胎有限公司

一(yi)、需求分析

现今(jin)轮胎行业(ye)在发(fa)生着巨(ju)大的变化，新的轮(lun)(lun)胎(tai)企(qi)业(ye)如雨后春笋般在国内建立(li)，外(wai)来轮(lun)(lun)胎(tai)企(qi)业(ye)通过(guo)合资和并(bing)购大批涌入国(guo)内市(shi)(shi)场，这使(shi)得轮胎(tai)(tai)(tai)市(shi)(shi)场的(de)(de)竞争日趋激烈。随 着(zhe)国(guo)家轮胎(tai)(tai)(tai)产(chan)业政策的(de)(de)逐步(bu)推行(xing)(xing)，轮胎(tai)(tai)(tai)行(xing)(xing)业的(de)(de)“召回(hui)制(zhi)度”也在逐渐(jian)实施，国(guo)内轮胎(tai)(tai)(tai)销售市(shi)(shi)场越来越规范，这对轮胎(tai)(tai)(tai)企业产(chan)品的(de)(de)生产(chan)、销售、物流和理(li)赔(pei)等环节的(de)(de)业 务与管理(li)工作提出(chu)了更高的(de)(de)要求。

条码管理系统主(zhu)要关注以(yi)下几方面的(de)内容：

1) ;  对轮胎从成型、硫化到质检、入库(ku)(ku)、出(chu)库(ku)(ku)、理(li)赔等(deng)生命周期全(quan)过程跟踪管理(li)；

2)   对(dui)理(li)赔过(guo)程(cheng)中的(de)异常情况，包括(kuo)异地理(li)赔、重复理(li)赔和假胎理(li)赔等情况的(de)控制；

3)   对市(shi)场反应速度和客户需求满足(zu)程(cheng)度的(de)管理；

4)   对(dui)于(yu)“召回制度”有可能(neng)对(dui)企业造成的经(jing)济损失的管控。

轮胎生产企(qi)业主要关注轮胎自成型(xing)、硫化生产到质检、入库、出(chu)库等(deng)工序全(quan)过程(cheng)跟踪管(guan)理(li)(li)，并对全(quan)钢(gang)(gang)/半(ban)钢(gang)(gang)胎理(li)(li)赔提供有力的(de)生产质检出(chu)库数据支撑(cheng)。在(zai)管(guan)理(li)(li)系统实 施(shi)后，企(qi)业将轻松的(de)掌(zhang)控全(quan)钢(gang)(gang)/半(ban)钢(gang)(gang)轮胎从(cong)自成型(xing)至(zhi)仓库的(de)每一个环节，每一步操作都有据可查，满足生产、质检、仓储、销售各部门所需的(de)数据记录及统计分析要求。

二、总体解(jie)决方案(an)

信(xin)(xin)(xin)息(xi)化架构是以(yi)(yi)条码(ma)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)为(wei)核心，各生(sheng)(sheng)(sheng)产车间(jian)的(de)(de)(de)(de)(de)(de)(de)基础信(xin)(xin)(xin)息(xi)数据(ju)来(lai)源(yuan)于条码(ma)的(de)(de)(de)(de)(de)(de)(de)管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，采集的(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)产过程数据(ju)由(you)生(sheng)(sheng)(sheng)产系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)反馈给管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，使得管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)能够对全(quan)厂所(suo) 有(you)车间(jian)所(suo)有(you)机台进(jin)行统(tong)(tong)(tong)(tong)一(yi)管(guan)理(li)(li)(li)(li)。各仓(cang)库(ku)(ku)发生(sheng)(sheng)(sheng)的(de)(de)(de)(de)(de)(de)(de)出(chu)入库(ku)(ku)业务(wu)指令来(lai)源(yuan)于管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，仓(cang)库(ku)(ku)管(guan)理(li)(li)(li)(li)人员负责记录每笔业务(wu)的(de)(de)(de)(de)(de)(de)(de)明细信(xin)(xin)(xin)息(xi)、管(guan)理(li)(li)(li)(li)本仓(cang)库(ku)(ku)的(de)(de)(de)(de)(de)(de)(de)库(ku)(ku)存信(xin)(xin)(xin)息(xi)，系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)实(shi)(shi)现出(chu)入 库(ku)(ku)汇总信(xin)(xin)(xin)息(xi)与管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)实(shi)(shi)时(shi)交互。理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)政策(ce)由(you)管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)的(de)(de)(de)(de)(de)(de)(de)三包理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)模块支(zhi)(zhi)撑(cheng)，理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)的(de)(de)(de)(de)(de)(de)(de)历(li)史追(zhui)溯数据(ju)来(lai)源(yuan)于硫化、质(zhi)检工序的(de)(de)(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)产系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和(he)仓(cang)储系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)的(de)(de)(de)(de)(de)(de)(de)业务(wu)处理(li)(li)(li)(li) 根(gen)据(ju)历(li)史数据(ju)及理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)标准开展。以(yi)(yi)生(sheng)(sheng)(sheng)产系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和(he)管(guan)理(li)(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)中(zhong)的(de)(de)(de)(de)(de)(de)(de)销售、物流、三包理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)数据(ju)为(wei)基础，为(wei)企业决策(ce)层(ceng)搭建(jian)起具有(you)商业智能的(de)(de)(de)(de)(de)(de)(de)综合信(xin)(xin)(xin)息(xi)决策(ce)支(zhi)(zhi)持平台，最终以(yi)(yi) 条码(ma)信(xin)(xin)(xin)息(xi)为(wei)载体(ti)，通过轮胎(tai)条码(ma)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)中(zhong)的(de)(de)(de)(de)(de)(de)(de)成型生(sheng)(sheng)(sheng)产系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、硫化生(sheng)(sheng)(sheng)产系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、成品质(zhi)检系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、仓(cang)储物流系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、三包理(li)(li)(li)(li)赔(pei)(pei)(pei)(pei)系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和(he)决策(ce)支(zhi)(zhi)持系(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)等(deng)模块，搭建(jian)企业整体(ti)IT信(xin)(xin)(xin) 息(xi)架构，实(shi)(shi)现公(gong)司物流、信(xin)(xin)(xin)息(xi)流、资金流的(de)(de)(de)(de)(de)(de)(de)统(tong)(tong)(tong)(tong)一(yi)管(guan)理(li)(li)(li)(li)。

条码系(xi)统(tong)解决方案主(zhu)要包括(kuo)成(cheng)型(xing)生(sheng)产系(xi)统(tong)、硫化(hua)生(sheng)产系(xi)统(tong)、成(cheng)品质检系(xi)统(tong)、仓储物流系(xi)统(tong)、三包理赔(pei)系(xi)统(tong)、决(jue)策支持系(xi)统(tong)。成型生(sheng)产系(xi)统(tong)、硫(liu)化生(sheng)产系(xi)统(tong)及成品质检系(xi)统(tong)主要通过(guo)条码枪(qiang)扫描来采集生产现(xian)场的规格信息(xi)和质检过(guo)程中的品级信息(xi)，同(tong)时(shi)执行(xing)来自管理(li)系统(tong)(tong)的(de)(de)作业(ye)指(zhi)令；仓储物(wu)流系(xi)统(tong)(tong)主要处理出入库信(xin)(xin)(xin)息(xi)的(de)(de)记(ji)(ji)录和统(tong)(tong)计(ji)；三包理赔(pei)系(xi)统(tong)(tong)主要对理赔(pei)业(ye)务进行处理、记(ji)(ji)录和分析(xi)，为理赔(pei)业(ye)务的(de)(de)开展提供(gong)完整的(de)(de)信(xin)(xin)(xin)息(xi)支(zhi)持；决(jue)(jue) 策支(zhi)持系(xi)统(tong)(tong)是(shi)通过整合系(xi)统(tong)(tong)内部现有的(de)(de)各种(zhong)(zhong)信(xin)(xin)(xin)息(xi)资源，对各种(zhong)(zhong)不同(tong)信(xin)(xin)(xin)息(xi)源传递来的(de)(de)数据进行多维(wei)综合分析(xi)，为企业(ye)的(de)(de)经营管理决(jue)(jue)策提供(gong)定量信(xin)(xin)(xin)息(xi)支(zhi)持。

三、业务目标(biao)分析

条码(ma)系(xi)统将在终(zhong)端生产系(xi)统、上层(ceng)管理系(xi)统、企(qi)业网络及(ji)条形码(ma)标签(qian)等的(de)支持下实现如(ru)下目标：

1)   实(shi)现(xian)对经(jing)销商(shang)销售环节(jie)(jie)的(de)控制，防止轮(lun)胎(tai)在(zai)销售环节(jie)(jie)上(shang)的(de)“窜货”现(xian)象；

2)   防止理(li)赔胎重复理(li)赔现(xian)象的发生；

3)   防止假(jia)冒胎和翻新胎情况的发(fa)生；

4)   保证各环节上采集信息的(de)匹配(pei)验证（比如(ru)轮(lun)胎规格，轮(lun)胎品级等(deng)），解决由于人工记录导致的(de)不(bu)及时(shi)、不(bu)正确等(deng)问题，提高各环节的(de)作业(ye)效率和质(zhi)量；

5)   产(chan)品实际库龄(ling)分析，控制先入先出；

6)   实现轮胎(tai)生产过(guo)程(cheng)(cheng)、物(wu)流过(guo)程(cheng)(cheng)、理(li)赔过(guo)程(cheng)(cheng)等的全面质量跟踪(zong)管理(li)；

7)   解决成型、硫化、质检(jian)、入库、出库等业(ye)务环节上数据的(de)(de)实时准确采集，达到现(xian)场无(wu)纸化作(zuo)业(ye)的(de)(de)目(mu)的(de)(de)；

8)   实现基于工序与机台等层面的(de)绩效考核管理；

9)   实现轮胎物流、轮胎产量(liang)和质量(liang)等环(huan)节 KPI的(de)多(duo)维分析，为企业高层的(de)决(jue)策提供定量(liang)分析；

10)   通过可扩(kuo)展的接(jie)口(kou)定(ding)义实(shi)现企业内各(ge)信息系统的无(wu)缝连接(jie)。