一(yi)、需(xu)求(qiu)分(fen)析(xi)

现今(jin)轮(lun)(lun)胎(tai)(tai)行(xing)业(ye)在发(fa)生着巨大的(de)(de)变化，新的(de)(de)轮(lun)(lun)胎(tai)(tai)企业(ye)如雨(yu)后(hou)春笋般在国(guo)内(nei)建立，外来轮(lun)(lun)胎(tai)(tai)企业(ye)通过合资(zi)和(he)并购(gou)大批涌(yong)入国(guo)内(nei)市(shi)场(chang)，这(zhei)使得轮(lun)(lun)胎(tai)(tai)市(shi)场(chang)的(de)(de)竞(jing)争日趋激烈。随 着国(guo)家轮(lun)(lun)胎(tai)(tai)产(chan)(chan)业(ye)政策的(de)(de)逐(zhu)步推行(xing)，轮(lun)(lun)胎(tai)(tai)行(xing)业(ye)的(de)(de)“召回制(zhi)度”也在逐(zhu)渐实(shi)施，国(guo)内(nei)轮(lun)(lun)胎(tai)(tai)销(xiao)售(shou)市(shi)场(chang)越(yue)来越(yue)规范，这(zhei)对(dui)轮(lun)(lun)胎(tai)(tai)企业(ye)产(chan)(chan)品的(de)(de)生产(chan)(chan)、销(xiao)售(shou)、物流和(he)理(li)赔等环节的(de)(de)业(ye) 务与(yu)管理(li)工作提出了更(geng)高(gao)的(de)(de)要求。

条码管(guan)理系统(tong)主要关注以下几方面的内容(rong)：

1)   对轮胎从成(cheng)型、硫(liu)化(hua)到质检、入(ru)库(ku)、出库(ku)、理赔等生(sheng)命周期(qi)全过程跟(gen)踪管理；

2)   对理(li)赔(pei)过程中(zhong)的异(yi)常情(qing)况(kuang)，包(bao)括异(yi)地理(li)赔(pei)、重复理(li)赔(pei)和假胎理(li)赔(pei)等情(qing)况(kuang)的控制(zhi)；

3)   对市场(chang)反应速度(du)和客户需(xu)求(qiu)满足程度(du)的管理；

4)   对(dui)于“召回制度”有可能对(dui)企业造(zao)成的经济损失的管控。

轮(lun)胎(tai)生(sheng)产(chan)企业主要关(guan)注轮(lun)胎(tai)自成型、硫化生(sheng)产(chan)到质(zhi)检(jian)、入库、出库等工序全(quan)过程跟(gen)踪管(guan)理(li)，并对(dui)全(quan)钢/半钢胎(tai)理(li)赔提(ti)供(gong)有力的生(sheng)产(chan)质(zhi)检(jian)出库数据支撑。在管(guan)理(li)系统(tong)实 施后，企业将轻松的掌控全(quan)钢/半钢轮(lun)胎(tai)从自成型至仓库的每一(yi)个(ge)环节，每一(yi)步(bu)操作都有据可查，满足(zu)生(sheng)产(chan)、质(zhi)检(jian)、仓储、销售各部(bu)门(men)所需的数据记录及(ji)统(tong)计分析要求(qiu)。

二、总体解决方案(an)

信(xin)息(xi)(xi)化架构(gou)是以条码(ma)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)为(wei)核心，各生(sheng)(sheng)产(chan)车(che)间(jian)的(de)(de)基础信(xin)息(xi)(xi)数(shu)据(ju)来源(yuan)于条码(ma)的(de)(de)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)，采集的(de)(de)生(sheng)(sheng)产(chan)过(guo)(guo)程数(shu)据(ju)由(you)生(sheng)(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)反馈给管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)，使得(de)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)能够对(dui)全(quan)厂所 有车(che)间(jian)所有机(ji)台进行统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)。各仓(cang)(cang)库(ku)发生(sheng)(sheng)的(de)(de)出入(ru)库(ku)业务(wu)指(zhi)令来源(yuan)于管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)，仓(cang)(cang)库(ku)管(guan)(guan)理(li)(li)(li)人员负责记(ji)录每(mei)笔业务(wu)的(de)(de)明细信(xin)息(xi)(xi)、管(guan)(guan)理(li)(li)(li)本仓(cang)(cang)库(ku)的(de)(de)库(ku)存信(xin)息(xi)(xi)，系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)实(shi)(shi)(shi)现出入(ru) 库(ku)汇总信(xin)息(xi)(xi)与(yu)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)的(de)(de)实(shi)(shi)(shi)时交互。理(li)(li)(li)赔(pei)(pei)政策(ce)由(you)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)的(de)(de)三(san)包理(li)(li)(li)赔(pei)(pei)模块(kuai)支撑，理(li)(li)(li)赔(pei)(pei)的(de)(de)历史追溯数(shu)据(ju)来源(yuan)于硫化、质(zhi)检工序的(de)(de)生(sheng)(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)和(he)(he)仓(cang)(cang)储系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)，理(li)(li)(li)赔(pei)(pei)的(de)(de)业务(wu)处理(li)(li)(li) 根(gen)据(ju)历史数(shu)据(ju)及理(li)(li)(li)赔(pei)(pei)标准开展。以生(sheng)(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)和(he)(he)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)的(de)(de)销售、物流、三(san)包理(li)(li)(li)赔(pei)(pei)数(shu)据(ju)为(wei)基础，为(wei)企业决策(ce)层搭(da)(da)建(jian)(jian)起具(ju)有商业智(zhi)能的(de)(de)综合信(xin)息(xi)(xi)决策(ce)支持平台，最终以 条码(ma)信(xin)息(xi)(xi)为(wei)载体(ti)，通过(guo)(guo)轮胎(tai)条码(ma)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)中(zhong)的(de)(de)成型生(sheng)(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、硫化生(sheng)(sheng)产(chan)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、成品质(zhi)检系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、仓(cang)(cang)储物流系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)、三(san)包理(li)(li)(li)赔(pei)(pei)系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)和(he)(he)决策(ce)支持系(xi)(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)等模块(kuai)，搭(da)(da)建(jian)(jian)企业整体(ti)IT信(xin) 息(xi)(xi)架构(gou)，实(shi)(shi)(shi)现公司物流、信(xin)息(xi)(xi)流、资金流的(de)(de)统(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)。

条码(ma)系(xi)统解决方案主要包括成(cheng)型(xing)生产系(xi)统、硫化生产系(xi)统、成(cheng)品质检系(xi)统、仓(cang)储物流系(xi)统(tong)(tong)、三包理赔(pei)系(xi)统(tong)(tong)、决策支持系(xi)统(tong)(tong)。成型(xing)生产(chan)系(xi)统(tong)(tong)、硫化(hua)生产(chan)系(xi)统(tong)(tong)及成品质检(jian)系(xi)统(tong)(tong)主要通(tong)过条(tiao)码枪(qiang)扫描(miao)来采集生产现场的(de)规格信(xin)息(xi)(xi)和质检过程中的(de)品级信(xin)息(xi)(xi)，同时(shi)执行来自管理系统(tong)(tong)(tong)的(de)(de)作业(ye)指令；仓储物流系(xi)统(tong)(tong)(tong)主要处(chu)理出(chu)入库信(xin)息(xi)(xi)的(de)(de)记录和统(tong)(tong)(tong)计；三包理赔系(xi)统(tong)(tong)(tong)主要对理赔业(ye)务进行(xing)处(chu)理、记录和分析，为(wei)理赔业(ye)务的(de)(de)开展提供完(wan)整的(de)(de)信(xin)息(xi)(xi)支(zhi)持；决(jue) 策(ce)支(zhi)持系(xi)统(tong)(tong)(tong)是(shi)通(tong)过整合系(xi)统(tong)(tong)(tong)内部现有的(de)(de)各种(zhong)信(xin)息(xi)(xi)资源，对各种(zhong)不同信(xin)息(xi)(xi)源传递来的(de)(de)数据进行(xing)多维综合分析，为(wei)企(qi)业(ye)的(de)(de)经(jing)营管理决(jue)策(ce)提供定量(liang)信(xin)息(xi)(xi)支(zhi)持。

三、业务目标分(fen)析

条(tiao)码系统将在终端生产系统、上层管理(li)系统、企业网络及条(tiao)形码标签等的支持下实现如(ru)下目标：

1)   实现对经(jing)销商销售(shou)环(huan)节的(de)控制(zhi)，防止(zhi)轮胎在(zai)销售(shou)环(huan)节上的(de)“窜货”现象；

2)   防止理(li)赔胎重复理(li)赔现象的发生；

3)   防(fang)止假冒胎和翻新胎情况的发生(sheng)；

4)   保证各(ge)环(huan)节(jie)上采集(ji)信息的(de)匹配验证（比如(ru)轮胎规(gui)格(ge)，轮胎品级(ji)等），解决(jue)由于人工记(ji)录(lu)导致的(de)不(bu)及时、不(bu)正(zheng)确等问题，提高各(ge)环(huan)节(jie)的(de)作业(ye)效(xiao)率(lv)和(he)质量(liang)；

5)   产品实际库龄分析(xi)，控制先(xian)入先(xian)出；

6)   实现轮胎生产过程(cheng)(cheng)、物(wu)流过程(cheng)(cheng)、理赔过程(cheng)(cheng)等的全面(mian)质量跟(gen)踪管理；

7)   解决成型、硫化、质检、入库(ku)、出库(ku)等业(ye)务环节上数据的(de)实时准确采集，达到现场(chang)无纸化作业(ye)的(de)目的(de)；

8)   实现基(ji)于工序与机台等层面的绩效考(kao)核(he)管理；

9)   实现轮(lun)胎(tai)物流(liu)、轮(lun)胎(tai)产量和(he)质量等环节 KPI的多维分(fen)析，为企(qi)业高层的决策提供定量分(fen)析；

10)   通过(guo)可扩展的接口定义实现企业(ye)内各信息(xi)系统的无(wu)缝连(lian)接。