一、需求分析

现今轮胎(tai)(tai)(tai)行(xing)(xing)业(ye)在(zai)(zai)发生(sheng)着(zhe)巨(ju)大(da)的变化，新的轮胎(tai)(tai)(tai)企(qi)业(ye)如雨后(hou)春笋般在(zai)(zai)国内建立，外来轮胎(tai)(tai)(tai)企(qi)业(ye)通过(guo)合(he)资(zi)和(he)(he)并购(gou)大(da)批涌入国内市(shi)场(chang)，这使得轮胎(tai)(tai)(tai)市(shi)场(chang)的竞争日趋激烈。随 着(zhe)国家(jia)轮胎(tai)(tai)(tai)产业(ye)政策的逐步推行(xing)(xing)，轮胎(tai)(tai)(tai)行(xing)(xing)业(ye)的“召(zhao)回制度”也在(zai)(zai)逐渐实施，国内轮胎(tai)(tai)(tai)销售(shou)市(shi)场(chang)越(yue)(yue)来越(yue)(yue)规(gui)范(fan)，这对轮胎(tai)(tai)(tai)企(qi)业(ye)产品(pin)的生(sheng)产、销售(shou)、物流(liu)和(he)(he)理(li)赔等环节的业(ye) 务与(yu)管理(li)工作提(ti)出了更(geng)高的要(yao)求(qiu)。

条码(ma)管理系统主(zhu)要关注以下几方面的内容：

1)   对轮(lun)胎从成型、硫(liu)化(hua)到质(zhi)检(jian)、入库(ku)、出库(ku)、理赔等生命周期全过程(cheng)跟踪管理；

2)   对(dui)理赔(pei)过程中的异常情(qing)况，包括(kuo)异地理赔(pei)、重复理赔(pei)和假(jia)胎(tai)理赔(pei)等情(qing)况的控(kong)制(zhi)；

3)   对(dui)市(shi)场反应速度(du)和客户需求(qiu)满足程(cheng)度(du)的管理；

4)   对于“召回制度”有(you)可(ke)能(neng)对企业造成(cheng)的经(jing)济损失的管控。

轮胎生(sheng)产(chan)企业主要(yao)关注(zhu)轮胎自(zi)(zi)成型、硫化生(sheng)产(chan)到质(zhi)检、入库、出(chu)库等工序全(quan)过程(cheng)跟踪管理，并对(dui)全(quan)钢(gang)/半(ban)钢(gang)胎理赔提供(gong)有力的(de)生(sheng)产(chan)质(zhi)检出(chu)库数据支撑(cheng)。在(zai)管理系统(tong)实 施后，企业将(jiang)轻松的(de)掌(zhang)控全(quan)钢(gang)/半(ban)钢(gang)轮胎从自(zi)(zi)成型至(zhi)仓(cang)库的(de)每一(yi)个环节，每一(yi)步操作都有据可查，满足(zu)生(sheng)产(chan)、质(zhi)检、仓(cang)储、销售(shou)各部门所(suo)需的(de)数据记录及统(tong)计分析(xi)要(yao)求(qiu)。

二、总(zong)体解决方(fang)案

信(xin)息(xi)(xi)化架构是以条码(ma)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)为(wei)(wei)核心，各(ge)生(sheng)产(chan)车间的(de)(de)基(ji)础信(xin)息(xi)(xi)数(shu)据(ju)(ju)(ju)来(lai)(lai)源(yuan)于(yu)(yu)条码(ma)的(de)(de)管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，采集的(de)(de)生(sheng)产(chan)过程(cheng)数(shu)据(ju)(ju)(ju)由生(sheng)产(chan)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)反馈给(ji)管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，使得管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)能够(gou)对全(quan)厂(chang)所 有车间所有机(ji)台进行统(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)。各(ge)仓(cang)库(ku)发生(sheng)的(de)(de)出入库(ku)业(ye)务(wu)(wu)指令来(lai)(lai)源(yuan)于(yu)(yu)管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，仓(cang)库(ku)管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)人员(yuan)负责记录每笔(bi)业(ye)务(wu)(wu)的(de)(de)明(ming)细(xi)信(xin)息(xi)(xi)、管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)本仓(cang)库(ku)的(de)(de)库(ku)存(cun)信(xin)息(xi)(xi)，系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)实现(xian)出入 库(ku)汇总信(xin)息(xi)(xi)与(yu)管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)的(de)(de)实时交互。理(li)(li)(li)(li)(li)(li)(li)赔(pei)政策(ce)(ce)由管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)的(de)(de)三包(bao)理(li)(li)(li)(li)(li)(li)(li)赔(pei)模块(kuai)支(zhi)撑(cheng)，理(li)(li)(li)(li)(li)(li)(li)赔(pei)的(de)(de)历史追(zhui)溯(su)数(shu)据(ju)(ju)(ju)来(lai)(lai)源(yuan)于(yu)(yu)硫(liu)化、质(zhi)检工序的(de)(de)生(sheng)产(chan)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和仓(cang)储系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)，理(li)(li)(li)(li)(li)(li)(li)赔(pei)的(de)(de)业(ye)务(wu)(wu)处理(li)(li)(li)(li)(li)(li)(li) 根据(ju)(ju)(ju)历史数(shu)据(ju)(ju)(ju)及理(li)(li)(li)(li)(li)(li)(li)赔(pei)标准开展(zhan)。以生(sheng)产(chan)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)中(zhong)(zhong)的(de)(de)销售(shou)、物流(liu)、三包(bao)理(li)(li)(li)(li)(li)(li)(li)赔(pei)数(shu)据(ju)(ju)(ju)为(wei)(wei)基(ji)础，为(wei)(wei)企(qi)业(ye)决(jue)策(ce)(ce)层搭(da)建(jian)起具有商(shang)业(ye)智能的(de)(de)综合(he)信(xin)息(xi)(xi)决(jue)策(ce)(ce)支(zhi)持平台，最终以 条码(ma)信(xin)息(xi)(xi)为(wei)(wei)载体，通过轮胎条码(ma)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)中(zhong)(zhong)的(de)(de)成型生(sheng)产(chan)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、硫(liu)化生(sheng)产(chan)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、成品质(zhi)检系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、仓(cang)储物流(liu)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)、三包(bao)理(li)(li)(li)(li)(li)(li)(li)赔(pei)系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)和决(jue)策(ce)(ce)支(zhi)持系(xi)(xi)(xi)(xi)统(tong)(tong)(tong)(tong)等模块(kuai)，搭(da)建(jian)企(qi)业(ye)整体IT信(xin) 息(xi)(xi)架构，实现(xian)公司物流(liu)、信(xin)息(xi)(xi)流(liu)、资金(jin)流(liu)的(de)(de)统(tong)(tong)(tong)(tong)一管(guan)(guan)理(li)(li)(li)(li)(li)(li)(li)。

条码系(xi)统(tong)(tong)解决(jue)方(fang)案主要包括成型生产(chan)系(xi)统(tong)(tong)、硫化生产(chan)系(xi)统(tong)(tong)、成品质检系(xi)统(tong)(tong)、仓储(chu)物流系(xi)统(tong)、三包理赔系(xi)统(tong)、决策支(zhi)持系(xi)统(tong)。成型生产系(xi)统(tong)、硫化生产系(xi)统(tong)及(ji)成品质检系(xi)统(tong)主要通过条码枪扫描来(lai)采集生产现场的规(gui)格信息和质检过程中(zhong)的品级(ji)信息，同时执行来(lai)自管理系(xi)统(tong)(tong)的(de)(de)(de)作业(ye)指(zhi)令；仓储物流系(xi)统(tong)(tong)主要处理(li)(li)出入库信息(xi)的(de)(de)(de)记录和统(tong)(tong)计；三包(bao)理(li)(li)赔(pei)系(xi)统(tong)(tong)主要对(dui)理(li)(li)赔(pei)业(ye)务进行处理(li)(li)、记录和分(fen)析(xi)，为(wei)理(li)(li)赔(pei)业(ye)务的(de)(de)(de)开展提供完整的(de)(de)(de)信息(xi)支持；决(jue) 策支持系(xi)统(tong)(tong)是通过整合(he)系(xi)统(tong)(tong)内部现有的(de)(de)(de)各种信息(xi)资源，对(dui)各种不(bu)同信息(xi)源传递(di)来的(de)(de)(de)数据(ju)进行多(duo)维综合(he)分(fen)析(xi)，为(wei)企业(ye)的(de)(de)(de)经营管理(li)(li)决(jue)策提供定量信息(xi)支持。

三、业(ye)务(wu)目(mu)标分析

条码系(xi)(xi)统将在终(zhong)端生产(chan)系(xi)(xi)统、上层管理(li)系(xi)(xi)统、企业(ye)网络及条形码标签(qian)等(deng)的支持下实(shi)现(xian)如下目标：

1)   实现对经销商销售环节的(de)控(kong)制，防止轮胎(tai)在销售环节上(shang)的(de)“窜货”现象；

2)   防止理赔胎重复理赔现象的发生；

3)   防止假冒(mao)胎(tai)和翻新胎(tai)情(qing)况(kuang)的(de)发生；

4)   保(bao)证(zheng)各(ge)环(huan)(huan)节(jie)上采集信息的匹配(pei)验证(zheng)（比如轮胎(tai)(tai)规格，轮胎(tai)(tai)品级等），解决由于(yu)人工记录(lu)导致的不及(ji)时、不正确等问题，提高各(ge)环(huan)(huan)节(jie)的作业效率和(he)质量(liang)；

5)   产品(pin)实际库龄分(fen)析(xi)，控(kong)制先(xian)入先(xian)出；

6)   实现轮胎生产过(guo)(guo)程(cheng)、物流过(guo)(guo)程(cheng)、理赔过(guo)(guo)程(cheng)等(deng)的全面质(zhi)量跟踪管理；

7)   解(jie)决(jue)成型、硫化(hua)、质检、入库、出(chu)库等业务环节上数据的实时(shi)准确采集，达到现场无纸化(hua)作业的目的；

8)   实现(xian)基(ji)于工序与机台等(deng)层面的绩效(xiao)考核管理；

9)   实现轮(lun)胎物流(liu)、轮(lun)胎产(chan)量和(he)质(zhi)量等环节 KPI的(de)多(duo)维分析(xi)，为企(qi)业高层(ceng)的(de)决策提供定量分析(xi)；

10)   通(tong)过(guo)可(ke)扩展的(de)接口定义实现企业内各信息系统的(de)无(wu)缝(feng)连接。